Our Process

01
Coco Tree Plantation

Choosing the right Coconut for coir Pith and Chips from Husk based on Green and Brown Husk after multiple process of separation of coconut fruit and husk from radix coconut tree plantation itself.

02
Fibre Separation

Coco peat separated from good quality husk using Special machines in our Process Unit

03
Raw Material

After Separation of Coir pith and cultivation from our own yard from different places of tamilnadu and other location we separating raw material

04
Quality Checking

To Evaluate the Contamination (Foreign Materials) & Particles sizing (Screening) in Raw material and any Weeds & Seeds mixing is there to Finding

05
Washing

The coir peat salt content is often high. EC value over 4.0 mS/cm, This coco peat material will be washed with clean water to reduce the EC value from 4.0 mS/cm to 0.5 - 1.0 mS/cm depending on customer requirement.

06
Drying

Washed wet coco peat is laid in concreate yard for drying. It is dried in the direct sunlight until the moisture level comes to less than 15%. We do not use any other artificial method for drying coco peat. This dried coco peat is collected in PP bags and stored for further processing.

07
Quality inspection

We will find the quality of Products as well coir pith Material Specification by various inspection methods Ec Level on Dry level & Wet level, Ph Level Checking, Moisture Content below 20%

08
Screening / Sieving

The dried coco peat collected in PP bags are fed into 6 mm rotary screener machine. This screener machine sieves the coco peat and removes fibre, small stones and other impurities of above 6 mm size. This sieved coco peat is then fed into another 1 mm rotary screener machine. This removes all the fine particles present in the coco peat. These fine particles reduce the absorption capacity of the coco peat

09
Sand removing

The sieved coco peat is then fed into special machine called De-stoner. This machine removes all the tiny stones, sand and any other impurities with less than 6 mm size.

10
Block Making / Compression

The sand removed coco peat is fed to the hydraulic compression machine which compresses the coco peat and produces coco peat blocks as 5 kg blocks, 650 grams bricks or grow bag slabs as per customer requirement

11
Inspection

We will find the quality of Products as well coir pith Material Specification by various inspection methods Ec Level on Dry level & Wet level, Ph Level Checking, Moisture Content below 20% We also check volumetric expansion level with water retention and other properties too

12
Packaging / Labeling / Palletizing

Finally, after the inspection of Coco peats and grow bags are tested visual aspects and weight before labeling and after packing them individually by each product and packing very carefully based on customer unique requirement of palletizing or individual packaging based on container capacity & export location

13
Shipping / Logistics

After palletizing Quality checking the container and packaging to the shipments are ready to loaded on container in truck by Reputed logistics providers to be taken to the customer Place – we will always keep on track our products are reached to customer Safely